Car

1. Applicable Products and Processing Requirements

Automotive parts processing covers components such as structural parts (e.g., engine cylinder blocks, chassis brackets), transmission components (e.g., gearbox gears), and interior components (e.g., dashboard brackets). The core requirements are: High batch-processing efficiency (single-shift capacity ≥ 500 units), excellent dimensional consistency (tolerance ≤ 0.01 mm), and low equipment failure rate (overall equipment effectiveness OEE ≥ 90%). Moreover, it needs to be adaptable to the flexible production requirements of “multiple varieties and small batches.”

2. Dike Device Compatibility and Technical Advantages

(1) TL Series Drilling and Tapping Machine: Batch Processing of Small Automotive Components

• Core compatible models TL740/TL800 (Large stroke + high-speed drilling and tapping, suitable for engine sensors, interior brackets, etc.)

• Technical Support ：

◦ Optional Automatic loading and unloading device (For example, a robotic arm + material hopper) enables “unmanned batch processing.” For automotive engine sensors (dimensions ≤ 200×150 mm), the single-shift production capacity reaches 800 units, and labor costs are reduced by 60%.

◦ The spindle speed is 24,000 rpm. For sensor mounting holes (diameter: 3–8 mm), drilling efficiency has increased by 40%, and hole position tolerance is consistently maintained within ±0.005 mm, meeting the requirement for “batch consistency.”

◦ Equipped with a “Quick Changeover System,” the changeover time for multi-variety components (such as interior brackets of different models) has been reduced from 30 minutes to 10 minutes, enabling flexible production.

(2) VL Series Vertical Machining Centers: Heavy-duty machining of medium- and large-sized automotive components

• Core compatible models VL855/VL1165 (High-rigidity heavy cutting + high load capacity, suitable for engine cylinder blocks, chassis brackets, etc.)

• Technical Support ：

◦ Spindle power: 15/18.5 kW (VL855), 18.5/22 kW (VL1165). For automotive chassis brackets (material: Q235 steel), this setup enables integrated machining—combining milling, drilling, and tapping—in a single operation. The processing time per part has been reduced from 15 minutes to 8 minutes.

◦ Worktable dimensions: 1000×500 mm (VL855) and 1300×650 mm (VL1165), capable of simultaneously clamping 2–4 parts, boosting batch processing efficiency by 50%.

◦ The “intelligent fault diagnosis system” is employed to monitor equipment operating conditions in real time (such as spindle temperature and guide rail lubrication). The equipment’s overall equipment effectiveness (OEE) reaches ≥92%, significantly reducing production interruptions caused by failures.

3. Customer Value

Dike equipment can seamlessly integrate with the “flexible production lines” of automotive parts companies, supporting multi-device coordinated control and data interconnection with MES systems. This enables end-to-end digital management across the entire process—from production planning and processing execution to quality inspection—helping customers enhance batch production efficiency and reduce defect rates. Moreover, with its “high stability + low maintenance costs,” Dike equipment minimizes equipment downtime and ensures continuous operation of the production line.

Other solutions

Aerospace

Aerospace product manufacturing encompasses components such as structural parts (e.g., aircraft fuselage frames, satellite supports) and precision parts (e.g., engine valve cores, navigation instrument housings). The core requirements include: extremely high machining accuracy (with errors no greater than 0.003 mm), robust equipment operational stability (capable of continuous operation for 72 hours without failure), excellent part traceability, and compliance with international standards such as AS9100 (the aerospace quality management system).

Car

Automotive parts processing encompasses components such as structural parts (e.g., engine cylinder blocks, chassis brackets), transmission components (e.g., gearbox gears), and interior components (e.g., dashboard brackets). The core requirements are: high batch-processing efficiency (single-shift capacity ≥ 500 units), tight dimensional consistency (tolerance ≤ 0.01 mm), low equipment failure rate (overall equipment effectiveness OEE ≥ 90%), and the ability to accommodate flexible production needs for "multiple varieties in small batches."

Mold

Mold manufacturing covers areas such as plastic molds (e.g., housings for home appliances), stamping dies (e.g., automotive sheet-metal molds), and die-casting molds (e.g., middle frames for mobile phones). The core requirements are: high precision of mold cavities (tolerance ≤ 0.005 mm), excellent surface finish (Ra ≤ 0.4 μm), and high processing efficiency (shortening the mold delivery cycle). Additionally, it is crucial to avoid “mold trial failures” caused by machining errors.

Car

1. Applicable Products and Processing Requirements

2. Dike Device Compatibility and Technical Advantages

(1) TL Series Drilling and Tapping Machine: Batch Processing of Small Automotive Components

(2) VL Series Vertical Machining Centers: Heavy-duty machining of medium- and large-sized automotive components

3. Customer Value

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